Mazda 6 workshop repair manual

The Mazda6 or Mazda 6 was a large family car from the Japanese car producer Mazda since 2002. The Mazda6 is 1st exemplory instance of the company's brand new fashionable, Insightful, and Spirited build viewpoint followed closely by the Mazda2 in

Mazda6 2002 - 2012 Haynes Workshop Repair Manual

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Mazda6 2002 - 2012 Haynes Workshop Owners Service Repair ManualNEW - paperback Mazda6 (Petrol) 2002 - 2012 Haynes Owners Service Repair Manual covers Australian Models Mazda6 GG / GY GH Series Hatchback and Sedan.Engines Covered: 2.3 litre (2 261cc) L3 (MZR) DOHC 4 cyl 2.5 litre (2 488cc) L5 (MZR) DOHC 4 cyl 3.0 litre (2 982cc) D DOHC V6 3.7 litre (3 719cc) B DOHC V6DOES NOT Cover AWD ModelsDOES NOT Cover Turbocharged or Diesel ModelsContents: Introductory PagesAbout this Manual; Introduction; Vehicle Identification Numbers; Recall Information; Buying Parts; Maintenance Techniques Tools and Working Facilities; Jacking and Towing; Booster Battery (jump) starting; Automotive Chemicals and Lubricants; Conversion Factors; Fraction/Decimal/Millimeter Equivalents; Safety First!; Troubleshooting Tune-up and Routine Maintenance Four Cylinder Engines V6 Engines General Engine Overhaul Procedures Cooling Heating and Air Conditioning Systems Fuel and Exhaust Systems Engine Electrical Systems Emissions Engine Control Systems Man

Mazda6 2002 - 2012 Gregorys Workshop Repair Manual

car repair service maintenance manual book
Mazda6 2002 - 2012 Gregorys Workshop Owners Service Repair ManualNEW - paperback Mazda6 (Petrol) 2002 - 2012 Gregorys Owners Service Repair Manual covers Australian Models Mazda6 GG / GY GH Series Hatchback and Sedan.Engines Covered:- 2.3 litre (2 261cc) L3 (MZR) DOHC 4 cyl- 2.5 litre (2 488cc) L5 (MZR) DOHC 4 cyl- 3.0 litre (2 982cc) DOHC V6- 3.7 litre (3 719cc) DOHC V6DOES NOT Cover AWD ModelsDOES NOT Cover Turbocharged or Diesel ModelsContents:- Introductory PagesAbout this Manual; Introduction; Vehicle Identification Numbers; Recall Information; Buying Parts; Maintenance Techniques Tools and Working Facilities; Jacking and Towing; Booster Battery (jump) starting; Automotive Chemicals and Lubricants; Conversion Factors; Fraction/Decimal/Millimeter Equivalents; Sa

The Mazda6 or Mazda 6 was a large family car from the Japanese car producer Mazda since 2002. It replaced the long-serving Mazda Capella in 2002. The Mazda6 have sold over one million products worldwide since their introduction, hitting this product sales milestone quicker than all earlier Mazdas.

The Mazda6 is 1st exemplory instance of the company's brand new fashionable, Insightful, and Spirited build viewpoint followed closely by the Mazda2 in December 2002, the RX-8 in August 2003, the Mazda3 in January 2004, the Mazda5 in the summer of 2005, the MX-5 in October 2005, therefore the Mazda CX-7 in November 2006. The 2003 Mazda6 is actually the 6th generation Mazda 626 once the Mazda6 goes on regarding the G-platform, advancing through the GF-platform 626/Capella into the GG-platform Mazda6.,

The design lineup contains a four-door sedan, a five-door hatchback and a five-door property, advertised in the united states given that "recreation Sedan", "5-Door" and "Sport Wagon", correspondingly. In Australia, the lineup starts with brief, available best as a saloon. Then comes the Classic, for sale in saloon, hatch or estate. The Luxury design was after that available in saloon and hatch versions. Topping the number may be the Luxury recreations model, available just as a hatch. In New Zealand the lineup consisted of 2.0L GLX, 2.3L GSX, therefore the range-topping 2.3L restricted.

With regards to arrived in united states, it was first offered as a 2003 design in the usa so when a 2004 model in Canada. In Europe, the true luxury activities design ended up being readily available as a 120 hp direct injections turbodiesel estate until 2007. At the time of 2008, the European Mazda catalog listings only the "recreation" version of the 146 hp turbodiesel property, as the "Luxury Sport" variation has been fallen.

Drivetrain combinations through the Mazda MZR engine in designs of 1.8 L, 2.0 L and 2.3 L, at first with a five-speed guide or four-speed automated transmission. In the US domestic markets a 3.0 L Duratec 30 V6 engine is also offered with a five-speed guide or five-speed automated. European and Australian variations additionally showcase a four-cylinder turbodiesel that is included with a six-speed manual transmission and creates a lot more torque versus V6, with a lot enhanced fuel economy.

In the united states, the 5-speed automated recommended on V6 models are replaced by an Aisin 6-speed automatic for 2005 design 12 months. The four-cylinder design obtains a Jatco five-speed automatic inside following season. Power are directed into front tires generally in most areas, although full time all-wheel-drive versions can be found in Japan, Europe and Australia. Only a few designs are available in all areas – including, the Mazda 6 as released in Australia is available in 2.3L four-cylinder guise only, although the 626 which it changed is available with a choice of four- or six-cylinder machines. The MZI V6 system was only suited to cars produced at Flat stone, Michigan and destined the people and Canadian domestic markets.

Just as before the Mazda 626 is rebranded to Mazda6 Atenza, Ford continues to utilize the Mazda's G-series system for foundation of some its CD3 system coded vehicles, such as the Ford Fusion, Mercury Milan, Lincoln Zephyr/MKZ, Lincoln MKX, and a range of SUVs and minivans. Ford also plans to promote a hybrid powertrain from the platform. The state Mazda chassis codes tend to be GG and GY show – following 626/Capella in its GF/GW series.

Mazda's Hofu flowers in Yamaguchi Prefecture, Japan create the Mazda6 for international markets from February 2002 to August 2007. In the united states, Mazda 6 production was taken care of at the AutoAlliance Overseas plant that will be a joint endeavor between Ford and Mazda. 1st Mazda 6 rolled off this Flat stone, Michigan assembly line on October 1, 2002, one month after 626 manufacturing finished. There are also satellite plants creating Mazda 6 versions in China and Thailand with their respective neighborhood markets.

In September 2005, all Australian Mazda 6's got a facelift which included an attribute upgrade, 5-speed automobile and 6-speed manual transmissions, standard 16- or 17-inch alloy rims and lesser bodywork upgrades.

In Asia, the Mazda6 is introduced by FAW Mazda in 2003. Despite the release of its successors, initial generation vehicles, known locally whilst the Maliu, continues to be made at FAW's Changchun, Jilin, plant, having sold over 770,000 units as of 2014. This model can be put while the base when it comes to FAW Benteng, also called Besturn or Hongqi C301.

Remember that Mazda6 versions assembled during the joint-venture AutoAlliance worldwide plant in Flat Rock, Michigan and these cannot follow Mazda's system of using the platform rule as characters four and five associated with VIN. American-built Mazda6s use the "1YV" prefix on VIN. See Ford CD3 system.

The rear multi-link suspension try remarkably like the "E multi-link" found in the HC platform. Although also just like Ford's very own design, Mazda designers stated this might be a revival of this "age multi-link".

MZR could be the manufacturer of a generation of Straight-4 motors designed and built because of the Mazda engine Corporation from 2001 for this. MZR signifies MaZda Responsive". The MZR generation include gasoline and diesel-powered engines varying in displacements from 1.3L to 2.5L.

All gasoline-powered MZRs feature an all-aluminum block construction with metal cylinder liners. The diesel MZR-CD engines incorporate a cast-iron block and an aluminum cylinder head.

You will find three certain engine families in the MZR including:

the little 1.3L to 1.6L Mazda Z-engine,
the mid-sized 1.8L to 2.5L Mazda L-engine, and
the 2.0L and 2.2L common-rail diesel Mazda R-engine.

The DISI turbocharged MZR L3-VDT was on Ward's 10 ideal motors record for 3 successive ages for 2006, 2007 and 2008.

The Ford Motor providers has liberties to construct and employ the MZR generation of engines under their Duratec brand for international service with its motors since 2003.

Since 2011, Mazda stopped development of the MZR generation of engines to-be replaced by their new SkyActiv generation of motors. Some very early 2012 Mazda automobiles include the 2.0 MZR engines as a option aswell. Ford continues to develop and produce variations for the Z-engine and L-engine for Duratec and EcoBoost four-cylinder machines. The 3rd generation MX-5 ended up being still produced using the MZR 1.8 or 2.0 motor, which may be transported from the factory with a Ford Motor team oil filter installed, recommending a shared manufacturing line.

The 2006 Mazdaspeed Atenza was a high-performance type of the Mazda 6. Their objective declaration had been written with Peter Birtwhistle, chief of Mazda's higher level design studio in Germany at the time. It was at first unveiled as an idea at 2002 Paris showcase. They features a turbocharged type of the 2.3 L MZR I4 which creates 272 PS; the united states version, at 274 hp, revised to 270 hp for 2007). All models need 280 lb·ft of torque. This 2.3 L DISI turbocharged motor qualities direct fuel shot and conforms towards new Euro 5 emissions requirements. This has a revised front fascia with a raised bonnet, a 6-speed guide transmission, and all-wheel drive. The all-wheel-drive system makes use of Mazda's Active Torque separate computer-based controls, which routes up to 50% for the capacity to a corner tires depending on driving problems.

Originally scheduled becoming established in June 2005, the Mazdaspeed Atenza was delayed until November. In North America, the Mazdaspeed6 is available in two trim amounts; the "Sport" cut with cloth inside and standard key entry and ignition; plus the "Grand Touring" cut with leather indoor, keyless entry/ignition, and an optional DVD navigation. Automated weather controls was standard, as it is a 200 W Bose head unit featuring seven speakers and a 6-inch subwoofer and an in-dash six-disc CD changer. A sunroof with moonroof function are recommended on the Grand Touring trim.

Car and motorist mag have realized a 0–60 miles per hour time of 5.4 moments for this vehicle.

The Mazda6 2nd generation made their premiere within 2007 Frankfurt Auto tv show in September.

The latest Mazda6 is based on the Mazda GH framework platform, a revised form of the GG chassis which Ford additionally still utilizes because their CD3 system. Mazda consistently create three human body styles, like 4-door saloon, 5-door hatchback and wagon. Some journalists have previously praised its electrically assisted steering for being significantly enhanced set alongside the earlier generation, supplying additional comments towards the motorist. The hatchback design also has actually a trunk area which beats the larger rival Ford Mondeo and Opel/Vauxhall Insignia by 200 liters with back seating folded down.

This style of the Mazda6 was awarded 2010 household vehicles of the season in what Car? magazine.

At 2010 Geneva engine tv show, Mazda launched their new 2011 Mazda6.

The us version was redesigned for the 2009 model 12 months. The Wagon isn't any longer offered to North American subscribers, likely due to the CAFE Regulations, which favour the SUV platform. It really is a widened and lengthened type of the model offered in other places, with larger motors. Reviewers have actually noted their coupe-like roofline and sportier style. North American motor options add an innovative new 2.5-liter 4-cylinder and United states variations have the 3.7-liter V6 that will be additionally for sale in the Mazda CX-9. Motor Trend taped a 0–60 mph acceleration period of 6.1 seconds the Mazda 6 V6.

In the us, only a sedan model was available. A Mazdaspeed 6 variant was not provided. Inspite of the us variation's escalation in measurements, Mazda maintains the 6 retains the general driving skills is still sportier than rivaling Honda Accords, Toyota Camrys, or Chevrolet Malibus. Early ratings were positive.

On March 3, 2011, around 50,000 Mazda6 vehicles through the 2009–10 model ages are recalled in america, with another 15,000 in Canada, Mexico and Puerto Rico after it had been found that Yellow Sac Spiders were building nests within the gas distinct the vehicles. The Mazda6 have two pipes coming from its vehicle's gas tank, an exceptionally unusual configuration. The total amount of fuel vapor when you look at the gasoline line is simply powerful adequate to draw the spider in but not strong enough to eliminate they. On April 5, 2014, Mazda reissued the same recall for spiders against all 2010–2012 Mazda6 automobiles with 2.5 liter machines.
The next generation Mazda6 was launched during Moscow Global engine Show in belated August 2012. Inside generation, there are best 4-door sedan and 5-door facility wagon variations readily available.

The truck is no much longer offered in the North American market because reasonable interest in truck systems. Mazda isn't alone in pulling their truck variants from the North American market, as Volkswagen, BMW, Audi, and Mercedes-Benz has removed at the very least some or all their truck products from their united states lineup.

Their design happens to be exceedingly well-received, and is a finalist in "2013 World Design Of The Year".
Asia
Mazda Atenza Wagon

The Japanese designs Mazda Atenza proceeded sale from 2012-11-01. Early brands feature 20S, 25S, XD, XD L-package.

For 2014, the adjustment incorporate SCBS come to be standard for the Atenza 20S and XD, increased effectiveness for SKYACTIV-G 2.5 motor systems to 16.0 km/L, newer slide glass sunroof selection for SKYACTIV-D 2.2 engine products, extension of XD L-package, Bose 11-speaker speakers with Centerpoint 2 surround noise being standard in XD L-package brands, improvement of deep crystal blue mica system colour to complete of 7 system colour alternatives.

In Asia, the third generation is sold underneath the Atenza nameplate, to distinguish they from the first-generation Mazda6, which will be still being produced in China.

Generation 1
1.3 L

The SKYACTIV-G 1.3 was a variant with 1,298 cc motor displacement and qualities a 71.0 mm bore and a 82.0 mm swing.

The system ended up being launched on 2011 auto manufacturing Exposition.

Five Mazda engineers were granted the 2011 Japan people of Mechanical designers Medal on April 20, 2012 especially for the "evelopment of gas motor with a super-high compression ratio and achieving fuel performance of 30km per liter".

The engine was used in the Mazda2 13-SKYACTIV.

It really is rated at 83 hp and 83 lb·ft.

Programs:

2011–present Mazda2
2016-present Scion iA

1.5 L

The SKYACTIV-G 1.5 try a 1,496 cc system with a 74.5 mm bore and a 85.8 mm stroke.

This 4 cylinder system ended up being launched inside 14MY Mazda3 when it comes to Asian and European markets, they develops 99 hp at 6,000 rpm and 111 lb·ft of torque at 4,000 rpm. This new fuel motor added to the SKYACTIV line-up achieves a top compression proportion of 13.0:1. They significantly improves powerful overall performance and fuel economy within the MZR 1.5 engine of the earlier model. Maximum energy the European model hatchback with automated transmission was 115 hp.

Programs:

2014–present Mazda3
2014–present Mazda2
2016–present Mazda MX-5

2.0 L

The SKYACTIV-G 2.0 or is the first motor in SKYACTIV-G household become created.

This engine features a 1,998 cc system displacement, with a 83.5 mm bore and a 91.2 mm stroke. The U.S. version with a 13.0:1 compression proportion produces 155 hp at 6000 rpm and 150 lb·ft of torque at 4000 rpm. In certain areas, the 162 hp and 210Nm torque is present.

In accordance with Mazda, it is even more fuel efficient versus system they replaces. Versus the motor into the 2011 Mazda3, they enhanced gasoline economic climate from 10.2 l/100 km to 8.4 l/100 km in the city, and from 7.1 l/100 kilometer to 5.8 l/100 kilometer traveling set alongside the 2011 model.

Solutions:

2012–present Mazda3
2013–present Mazda6
2013–present Mazda CX-5
2016–present Mazda MX-5

2.5 L

The SKYACTIV-G 2.5 or is a 2,488 cc engine initially used in the 2013 Mazda 6 and features a 89.0 mm bore and a 100.0 mm stroke.

The U.S. version with a 13.0:1 compression proportion creates 185 hp at 5,700 rpm and 185 lb·ft of torque at 3,250 rpm.
In Australian Continent, the Mazda6 comes with a 2.5l SkyActiv-G petrol or 2.2l SkyActiv-D twin-turbo diesel four-cylinder system, promoting 138 kW/250Nm and 129 kW/420Nm correspondingly. The 5-door hatchback form of the very first and 2nd generation brands is no longer readily available, in favour of sedan and truck. Really the only available transmission are Mazda's 6-speed SkyActiv automatic. Notably, Mazda's SkyActiv technologies has paid off the petrol design's gasoline intake from the state figure of 8.9L/100 km the past generation to 6.6L/100 kilometer, a 25% enhancement. The diesel's gasoline economic climate build was less marked, from 5.9L/100 kilometer for previous handbook transmission-only diesel design to 5.4L/100 km for brand new automatic-only providing.

The automobile had been revealed at 2013 la automobile Show as a 2014 design.

Us SKYACTIV-G 2.5-liter gas engine systems are set to carry on purchase in January 2013 as 2014 model 12 months car, followed closely by SKYACTIV-D engine systems in second half of 2013. Nevertheless the introduction of this diesel variant of Mazda6 towards the U.S. markets ended up being delayed through the last half of 2013 to spring 2014 because emission issue. During the early 2014, its reported that the introduction of the diesel motor has-been delayed again, effectively cancelling the program for at least this generation associated with the design. The engine is already available on the Asian and European models of the 3rd generation Mazda6. Particularly, the us designs are no much longer provided with a V6 system putting the design at a disadvantage.

The 2.5 L brings 184 hp and has an EPA rating of 38 mpg highway.

In the United States, the Mazda6 comes in three products: recreation, Touring, and Grand Touring, and is provided just as a four-door sedan. While all three versions offering their very own distinct functions, the systems provide these qualities as standard products:

2.5L, 184 horsepower SkyActiv SkyActiv-G inline-four system
Bluetooth hands-free phone system with A2DP stereo streaming capabilities, on all versions except the game aided by the 6-speed manual
17-inch aluminum-alloy wheels
Keyless entry with keyless accessibility and push-button begin system

Along with athletics properties, the Touring grade has:

Dual-zone automated climate controls
19-inch aluminum-alloy rims
6-way energy driver's chair
Mazda Advanced Keyless Entry
Multi-function Commander controls
Back chair heat and A/C vents
Leatherette-trimmed seating
Blind Spot Monitoring Program
Back Cross Traffic Alert

The Grand Touring also is sold with:

Power sliding glass moonroof
19-inch alloy wheels with dark silver finish
Back lip spoiler
LED headlights
Auto on/off headlights
Auto-dimming motorist's part mirror
Steering-wheel-mounted paddle shifters
Navigation program with real time visitors changes
Heated front side seats
Leather-trimmed chairs
8-way power-adjustable motorist's seat with energy lumbar modification and memory options
6-way power-adjustable traveler's chair
Bose® Centerpoint® Surround Sound sound system with 11 speakers
SiriusXM Satellite broadcast with 4-month test membership
Practical Town Brake Assistance

The activity and Touring brands can be found because of the choice of either a 6-speed manual or 6-speed automated transmission, even though the top-of-the-line Grand Touring is just offered with a 6-speed automatic. In Canada, GX, GS and GT trim values might be offered and all has a 6-speed handbook transmission standard.

The united states 2014 Mazda6 won a Motor Trend contrast up against the 2013 Honda agreement athletics and 2013 Toyota Camry SE. The 2014 Mazda6 Grand Touring additionally won in a comparison from the 2013 Honda agreement EX-L inside June 2013 issue of automobile and Driver.

The 2014 Mazda6 was unveiled in 2013 Toronto automobile program.

The united states 2014 Mazda6 Grand Touring trim with Technology bundle launched the Mazda i-ELOOP technology.

i-ELOOP try a distinctive regenerative motor stopping system that uses the no-cost wheeling alternator to fully capture energy once you raise your foot from the accelerator.
The captured energy sources are stored in a capacitor, and that accumulated energy sources are after that accustomed run the car's electrical elements—from the AC into the energy steering—and subsequently, gets better real–world fuel effectiveness by as much as 5 %. The i-ELOOP equipped vehicles, that also incorporate energetic barbeque grill shutters at highway speeds, claim an EPA mileage rating of 28 mpg City/40 mpg Highway, 2 mpg much better EPA mileage ratings than the standard gas system Mazda6 with 26/38. The significance associated with the capacitor program is the fact that the capacitor can store in moments adequate energy to perform the automobile electronic devices for around several minutes.
The capacitor program provides large pounds and room discount over electric batteries. i-ELOOP also achieves better fuel consumption by disengaging the energy sapping alternator during acceleration, i-ELOOP are a forward thinking usage of existing alternator waste power in deceleration mode, which could occur more often than regenerative braking, typical in crossbreed cars.
i-ELOOP try agent associated with the "different" thinking applied by Mazda designers to age-old problems. Without the situation now, it will be possible that type capacitor technology may become part of a room of energy preservation tools utilized in virtually any vehicles, electric, crossbreed, etc., just like the system end begin technologies being commonly used in cars these days.

Additional inside North American 2014 Mazda6 Grand Touring trim with technologies Package and Advanced bundle were functions such as for example Radar Cruise controls, Forward Obstruction caution, Lane Departure Warning program and automated High Beam Control.

The united states 2015 Mazda6 had been known as a premier protection Pick Plus by the IIHS when loaded with offered Smart town braking system assistance.

The us 2015 Mazda6 had been named as a 2015 automobile and motorist 10 most useful choose, a "rare car that looks like it drives and pushes enjoy it appears."

The North American 2016 Mazda6 Grand Touring trim introduced Light-emitting Diode Headlights instead of bi-xenon HID headlights, brand new Light-emitting Diode daytime operating lighting and LED foglights.

The North American 2016 Mazda6 Grand Touring trim with tech bundle also introduced Smart Brake assistance that is diverse from Smart City braking system assistance that was launched in prior Mazda products including the CX-5. Although the two methods were likewise called, they perform various functionality at various speed range.

Practical City braking system assistance utilizes a windshield attached laser that measures the exact distance to a car or truck right in front, works with automobile braking techniques at speeds below 19 mph in order to avoid or reduce the extent of a rear-end collision. In the event that SCBS laser detects imminent collision conditions, the stopping system try ready to create complete blocking power, the motor speed is paid off, and in case needed, brake system are used.
The similarly called Smart braking system assistance makes use of a millimeter wave radar determine distances to the next car so far as 200 yards ahead, at boosts to 90 mph. The SBS radar inputs can be used for transformative cruise control inputs to allow for safer next distances utilizing cruise control throttle and brake inputs, plus in the event of a possible collision, SBS can apply brake system and slow the car for collision avoidance or collision severity mitigation.
Throughout circumstances, the motorist is provided audible and aesthetic warnings whenever either SCBS or SBS tend to be activated. The techniques just take-over if no driver response try detected.

Creation of all united states versions ended up being utilized in Hofu, Japan, because continuous attempts to improve worldwide production efficiencies.

Mazda is preferable to many at making full dynamic usage of every pony, as well as the Mazdaspeed 6 is not any exclusion. Lots of power was on faucet -- the 2.3-liter, turbocharged and direct-injected four-cylinder engine provides 270 horsepower and is a reminder how far Mazda's piston machines has progressed within the last few decade, from cast-iron-block dinosaurs to top-shelf powerplants.

There are all-wheel-drive methods made to lessen getting caught in a snowdrift or heap of cow pucky, and there are those who strive to assist you to get quicker. We appreciate the former, dig the latter. The Mazdaspeed 6's all-wheel drive features an electromechanical wet-clutch pack, as soon as combinations of wheel slide, steering angle, lateral g, and the like are found, some type of computer can submit as much as 50 % of the offered 280 lb-ft of torque on back tires. The machine doesn't write everything like lurid and beautiful oversteer, but it is a powerful antidote for killjoy understeer.

The Mazdaspeed 6's biggest opponent are their nearly 3600-pound curb weight, which they admittedly bundle tight to their upper body. Quick gears, a short last drive, and a six-speed box implies their left-foot works to extract maximum grunt, but because of the race of speed, it's never a chore.

The Mazdaspeed 6 expenses nearly around an Evo or an STI it is not as severe; it costs less than a pimped-out A4 Quattro but doesn't provide Audi's cachet. Rather, they sits someplace in the middle, offering Mazda-authentic gusto, commendable benefits, and smooth styling.