Ford Falcon EF EL NF NL Workshop Manual
The Ford Falcon try a full size vehicles which was made by Ford Australian Continent from 1996 to 1998.
The EL series offered as the final part associated with the fifth generation "E-series" buildings, which began with the EA of 1988.
The
Ford Falcon Fairlane EF EL repair manual 1994-1998 NEW
NEWOther Ford Car Repair Manuals click here Get other Ford Falcon Fairlane LTD manuals click hereThese three models are covered in great detail and feature six cylinder and Ford s V8 engine. Factory specifications wiring diagrams diagnostic charts learn to read engine management diagnostic system tune-up information detailed and easy to follow diagrams covering the Falcon EF EL Fairlane NF NL (including the Concorde) LTD DF DL models between 1994 1998. Engines covered: 4.0-litre (3984 cc) OHC 6-cylinder 5.0-litre (4949 cc) OHV V8 Transmissions covered: 93LE 4-speed automatic (6-cylinder) 97LE 4-speed automatic (V8) This manual has complete overhaul details for both manual and automatic transmissions. Series: Falcon GLi Futura Fairmont Fairmont Ghia XR and Fairlane Fairlane Ghia LTDContents: General Information. Engine Tune-Up and Maintenance. Emission Control. 6 Cylinder Engine Maintenance and Rebuild. V8 Engine Maintenance and Rebuild. Starter System. Alternator System. Cooling System. Ignition System. Fuel Systems (MPEFI SEFI). Clutch. Automatic Transmission BTR 93/97LE. 5 Speed Manual Transmission. Drive / Tail Shaft and Universal Joints. Rear Axle.
Ford Falcon Fairlane 1994 1998 Haynes Service Repair Manual
Get other Ford repair manuals here Ford Falcon Fairlane 1994 - 1998 Haynes Owners Service Repair Manual covers the Ford Falcon and Fairlane 1994 thru 1998.Models Covered: Ford Falcon Series EF EFII and EL Fairlane Series NF NFII and NL LTD Series DF DFII and DL 4.0 Litre 6 Cylinder Engine 1994 through 1998.Inside this manual you will find: Routine Maintenance tune-up procedures engine repair cooling and heating air-conditioning fuel and exhaust emissions control ignition brakes suspension and steering electrical systems and wiring diagrams.Haynes repair manuals can save you money on maintenance and repair bills. Step-by-step procedures and illustrations guide you through every job from basic maintenance and troubleshooting to complete teardown rebuild. Information on Repair and Service Manuals Note that repair manuals are normally produced for models sold in a particular country. Differences in specification can exist between models sol
Ford Falcon Fairlane LTD 1994-1998 Gregorys Service Repair Manual
NEW - PaperbackFord Falcon/Fairlane/LTD 1994 - 1998 Gregorys Owners Service Repair Manual covers Sedan wagon. Models covered are the GLi Futura XR6 Fairmont Fairmont Ghia sedans and wagons (where applicable) and the Fairlane NF NL and LTD DF DL. It also covers the XH series utilities vans GLi S XR6 One Tonne models.Series Covered: Falcon - EF EL Fairlane LTD - NF NL LTD - DF DLEngines Covered 4.0 litre (3984 cc) OHC 6 cylinderTransmissions covered: BTR (Borg Warner) T50D 5 speed manual BTR 93 LE 4 speed automaticNOTE: Only maintenance adjustment minor repair procedures plus removal and installation are described for the Transmissions.Contents: Tune Up and Routine Maintenance Six Cylinder Engines General Engine Overhaul Procedures Cooling Heationg and Air Conditioning Systems Fuel and Exhaust Systems Engine Electrical Systems Emission and Engine C
The EL series offered as the final part associated with the fifth generation "E-series" buildings, which began with the EA of 1988. Ford discontinued the automobile in 1998, and replaced they using the AU. Like its predecessors, the EL Falcon ended up being commonly favoured by Australian authorities and taxi providers. With its lifetime, the EL was probably one of the most popular Falcons created; Ford sold more ELs over 2 yrs, than it did AUs over four ages.
The EL supported as a facelift of its predecessor, the EF Falcon, which began production in 1994. The "E-series" design can locate their origins returning to 1988 because of the EA. Ford invested A$40 million for the growth of the EL. Ford introduced several modifications targeted at extending the life span associated with the "E-series" human anatomy while the AU Falcon was being developed. All the managing and steering issues with the EF were rectified in the EL. Critics at that time stated the EF Falcon ended up being challenging deal with also it considered as if leading suspension system of the automobile had beennât optimally setup to work alongside the geometry of the live-axle rear-end. Ford dealt with these problems making the EL a lot more receptive than the EF.
At establish, it was really the only Australian-built car equipped with a driver's air bag standard across-the-board, with a traveler airbag offered as a supplementary price solution.
Renovation and updates
Compared to the EF, decreasing visual modification is the return of this front side grille for GLi and Futura versions. The grille it self was today elliptical fit, a trait shared by various other Ford versions available at enough time. The general effect was to provide the front associated with car a rounded aesthetic theme, continuing a shift from the angular aero type of the early "E-series" designs. Through the back, amber indicators had been installed regarding base sedan products, with white contacts set aside for deluxe and facility wagons. The results brands saw modified quad headlights.
Purchasers of the introductory GLi, Futura and Fairmont had a choice of both sedan and station truck human body kinds. In comparison to EBâEF station wagons, ELs are differentiated by white instead of amber rear turn signals.
Interior updates emerged in the form of reshaped seats and headrests, brand-new color schemes and switches. Third-row sitting, a cargo barrier, and preinstalled wiring to accommodate cellular phone consumption were offered as alternatives for the facility wagon variations. Additionally, all systems had been installed with an advanced screen movie generally Smart Tint, which reported to offer equivalent coverage amounts of SPF15 sunscreen. For enhanced vehicle refinement, thicker glass is setup to minimize wind noise and an additional insulation ended up being included into the dashboard to create a quieter ride.
Engine
The EL introduced only small running modifications to your Falcon's base model straight-six system, in comparison to the radical renovation provided because of the EF. The coil-pack ignition system introduced into the EF ended up being rolled back to the distributor-style ignition through the ED Falcon because of reliability dilemmas. A divided atmosphere induction pipeline which resulted in the throttle had been changed with just one, wider pipeline. Engine output remained unchanged at 157 kilowatts and 357 newton metres. In October 1997, the V8 system fitted to the XR8 activities model ended up being enhanced from 170 kilowatts to 185. Torque figures were also upped from 398 newton metres to 402.
Amber back turn signals on GLi and Futura sedans replaced the white EF lenses. Contrarily, the EF wagon's emerald signals switched to white lenses regarding EL.
Maneuvering and braking
The EL introduced with-it improvements to stopping and dealing with. Speed-sensitive energy steering in the Fairmont Ghia made parking considerably easy, without reducing high-speed steering. Using introduction regarding the new model, purchasers could now purchase a Falcon with standard anti-lock brakes featuring modern Bosch 5.3 module. Perhaps the biggest development because of the EL was the improvements towards managing woes for the EF, with improvements founded into suspension system and steering. Designers at Tickford have discovered that by reducing the pivot aim regarding the Watt's linkages in rear suspension system by 20 millimetres, the roll oversteer result which affected the EF could eventually be eliminated. Earlier on EF versions, during tough cornering a corner end of vehicle frequently believed just as if it might perhaps not maintain the front, as a result of difference between roll speed between the front and back suspension system. Caused by this created unpredictable vehicle managing on occasion, where in fact the delayed fat transfer at back would seek to harm the integrity regarding the external back tyre grip. This was exaggerated even more in wet temperatures or on automobiles installed with poor tyres. Although this issue had been dealt with to a qualification into the EFII improve, it absolutely was the EL that became the very first base-level Falcon to feature a rear suspension setup that could complement the precision of rack and pinion steering introduced in the EA Falcon eight years earlier on. The enhanced suspension system geometry allowed Ford to soften the spring rates on both forward and rear on the EL for a more certified ride, while the driver no longer have roll oversteer to consist of.
a rack and pinion is a type of linear actuator that comprises a couple of gears which convert rotational movement into linear movement. A circular gear known as "the pinion" engages teeth on a linear "gear" bar labeled as "the rack"; rotational movement placed on the pinion causes the rack to move in accordance with the pinion, thereby translating the rotational motion of this pinion into linear movement.
For example, in a rack railroad, the rotation of a pinion installed on a locomotive or a railcar activates a rack involving the rails and causes a train up a high pitch.
For every single couple of conjugate involute profile, there clearly was a basic rack. This fundamental rack is the profile of this conjugate equipment of limitless pitch radius.
a generating rack try a rack overview accustomed suggest enamel facts and measurements the design of a producing means, such a hob or a gear shaper cutter.
Design range
Internal, Falcon GLi
Ten variations of EL had been produced, six-cylinder alternatives emerged traditional with a five-speed handbook, using choice of a four-speed automatic transmission. With the exception of the XR8, that could feel purchased using the five-speed guide, all V8s were fitted using the four-speed automated.
Base models
The GLi was the standard model Falcon, promoting really with fleets. Their properties checklist had been just like that of the last design, which included Ford's straight-six motor, with an alternative of upgrading towards Windsor V8. The slightly most equipped Futura properties ABS brake system, front energy windows, cruise control and many luxury features, like back-seat headrests and an enhanced speakers. To tell apart they through the GLi, body-coloured components replaced the black plastic kind. Regardless of the design plumped for, an optional twin gasoline tank could be fitted to run-on both autogas and petrol, using the transmission restricted to the four-speed automated.
Limited editions
Falcon Futura Sapphire II sedan
Ford launched the Sapphire after Holden debuted the VT Commodore in 1997, in a quote to help make the EL much more competitive. The name ended up being used again through the Ford Sierra Sapphire sedan sold in European countries and New Zealand. It had been a finite version model together with two alternatives according to either the GLi or perhaps the Futura, fitted with further functions, though the list differed according to the base model picked. All Sapphires had 15-inch alloy wheels and metallic paint as standard. Various other reactions towards VT Commodore are the Classic and Falcon S models. Much like the Sapphire, they too are limited version variants based on either the GLi or Futura. Standard when it comes to Falcon S included a six-stack CD player, air conditioning, and alloy tires that have been exactly the same as those suited to the XR6 and XR8 models of the sooner ED Falcon number. Later, in March 1998, before the release associated with AU Falcon, a Sapphire II had been launched.
Falcon XR8 sedan
Falcon GT sedan
Activities models
The greatest distinction between the so-called "XR show" efficiency models and standard designs had been the machines; the XR6 and XR8 boasted a 164 kW six-cylinder and a 170 kW V8 respectively. The V8 is later upgraded to output 185 kilowatts in October 1997. The upgraded transmission and exhaust system are unique into the XR number, as had been the exterior styling with an XR exclusive quad headlamp set up providing the car a greater level of aggression in comparison to the looks possessed by the other alternatives. Both versions came standard with minimal slip differential and specifically tuned suspension system. Human anatomy kits had been also setup to boost the appearance and also the aerodynamics. 1st number of 824 XR8 systems have the 170 kW engine and 3.23:1 diff ratio with 15 inch alloy wheels. The second and last associated with show numbered 784 examples and was built with a 185 kW motor, shorter 3.45:1 diff proportion, 16 inch alloy wheels, big bore fatigue headers and also the late model Explorer inlet manifold as standard.
GT
See furthermore: Ford Falcon GT
The GT had a Tickford automobile manufacturing Ford SVO GT40 5.0 litre V8, creating 200 kilowatts of power as a result of unique SVO GT40 cylinder minds, a high compression ratio of 9.0:1, large valves, heavy-duty device springs, roller cam followers, fuel shot with a big throttle body and fatigue extractors. The handbook variation have a heavy-duty clutch, enhanced gears and a short-throw gearshift as traditional. Managing had been improved with a more substantial anti-roll club, urethane bushes, higher-rate springs and retuned front shock absorbers. The EL GT had a 3.45 proportion differential with a live axle and its own top speeds had been around 230 km/h.
Unlike that which was very first anticipated, the 30th anniversary EL Falcon GT is formulated loosely on the Fairmont Ghia rather than the XR models, with just 250 designed for Australian Continent - 135 are automatic and 115 had been handbook. 15 extra EL GT Falcons had been built for New Zealand and 2 of the went to South Africa.
Luxury models
Fairmont sedan
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Together with the base and activities models, Ford additionally advertised two luxury-oriented variants. The first of the two, referred to as Fairmont utilized equivalent six-cylinder engine due to the fact Futura and GLi. Building regarding the products degree of the Futura, the Fairmont gained, automatic climate control air cooling, journey computer, energy rear house windows, oil force and battery level gauges, front side and rear illuminated footwells, electric aerial and complete velour internal. Exterior smart, a far more prominent chrome front grille, a larger bonnet bulge, and in a different way shaped headlamps recognized the Fairmont from other EL brands, as performed 15-inch, 12-spoke alloy wheels. The Fairmont has also been fitted with chrome insert side human body mouldings and carried across end light contacts from past EF model.
The Fairmont Ghia provided a mixture of deluxe and performance, that has been emphasised many efficiently by making use of the six-cylinder motor fitted to the XR6, utilizing the V8 leftover optional. Due to the utilization of a quieter exhaust, the Ghia suffered from hook loss in production compared to the XR6. Minimal slip differential supplied better maneuvering compared to Fairmont, as performed improved variable proportion energy steering. Products smart, the Fairmont Ghia attained a more effective, nine-speaker stereo system, a passenger airbag, thicker 5-millimetre part cup for best sound absorption, wood-grain trim, chrome door manages and accents as well as a leather-wrapped tyre, handbrake handle and leather-based furniture. Externally, to distinguish the Fairmont through the Fairmont Ghia, the center bar of the chrome front side grille was colour-coded towards outside paint, and 15-inch eight-spoke alloy tires are fitted.
The Ford Falcon try a full-size vehicle which was generated by Ford Australia from 1994 to 1996. It was the 4th notably up-to-date iteration regarding the 5th generation of this Australian-made model and also included the Ford Fairmontâthe luxury-oriented form of the Falcon.
The Ford EF Falcon was introduced in August 1994. It was a substantial renovation of the Ford Falcon, which they replaced. All outside panels aside from the doorways had been brand new for EF, while Fairmont and Fairmont Ghia today had unique frontal styling differentiating them from the Falcon systems. An upgraded EF show II number was introduced in October 1995.
The EF show additionally spotted 1st using polycarbonate headlight lenses instead of cup, conserving fat and getting shatter opposition.
Design range
The EF number had been offered in six, four-door sedan and four, five-door wagon brands, promoted below:
Ford Falcon GLi sedan and wagon
Ford Falcon Futura sedan and wagon
Ford Falcon XR6 sedan and truck
Ford Falcon XR8 sedan
Ford Fairmont sedan and truck
Ford Fairmont Ghia sedan
Trim amount
Base models
The EF number begun with the GLi and Futura. GLi versions had been for sale in sedan and wagon, attractive more to fleet purchasers and family purchasers. GLi versions provided 15-inch wheels, body-coloured forward and back bumpers except insert mouldings, motorists airbag as standard, plus the 5-speed manual was standard with 4.0-litre SOHC inline six-cylinder, while a 5.0-litre V8 and four-speed automated ended up being optional.
The Futura shared the general styling for the GLi and had the same engine and transmission choices. While the Futura benefited from exterior distinctions like body-coloured mirrors, bumpers and differing wheel covers. The Futura had been feature-rich, creating forward power microsoft windows, cruise control, abdominal muscles, back headrests, internal chart pockets standard, chart lights, six-speaker audio system, an electronic clock, adjustable intermittent wipers, fold-out rear-seat armrest and interior get handles.
Most of the base models offered an optional Tickford system system, boot installed spoiler with incorporated avoid light, a range of 15- or 16-inch alloy wheels, six-stacker CD player, handicapped motorists pack and airbag appropriate 'Smart club' bull-bar.
Sport designs
The game range made up the XR6, that was available in both sedan and wagon, therefore the XR8, which was best obtainable in a sedan. Both XR6 and XR8 have bold exterior styling comparable to earlier XR Falcons, featuring double headlamps and purple or black bumper pieces and special 15-inch alloy wheels.
All XR brands had the features of the Futura plus their own functions, like Tickford reprogrammed equipment changes the electronically influenced four-speed automobile, Tickford developed sports suspension system which included lower springs and upgraded swaybars, back spoiler with integral brake lighter traditional on both wagons and sedans, limited slide differential standard with a lesser proportion for enhanced acceleration, adjustable see-through sports front side and back headrests, 'Sports' forward container seating with side bolsters, oils force and battery pack voltage gauges, 'Charcoal' leather-wrapped controls, low oils force and washer fluid reduced warning lights, dual horn note.
The XR6 had equivalent 4.0-litre SOHC inline six-cylinder whilst the base models but with Tickford alloy cylinder heads, a Tickford spec cam along side greater stress device springs and unique EEC programming to really make the all of the modifications designed to the motor. A press curved 2.5-inch fatigue has also been included, a small upgrade across standard 2.25-inch program.
The XR6 provides 164 kW at 5000 rpm up from 161 kW into the ED Falcon. The XR8 has a 5.0-litre OHV V8 delivering 170 kW at 4500 rpm up from 165 kW. LPG was not provided as a factory option from the XR6 and XR8 brands.
Transmissions available had been a five-speed guide as standard and a four-speed car that will be digitally monitored and tuned by Tickford.
Deluxe systems
Luxury systems inside EF Falcon range weren't branded as Falcon; these people were branded either a Ford Fairmont or Ford Fairmont Ghia. The Fairmont is in line with the Futura and had all of the features associated with the Futura but included a visit computers, environment controls as standard, flexible tyre, Remote Boot production, Remote Keyless Entry, central locking and 15-inch alloy rims. The Fairmont Ghia included a nine-speaker speakers, boot mounted 6 CD stacker, subwoofer and Ghia badging. Both Fairmont and Fairmont Ghia models had chrome accents, in a different way designed headlights, bonnets and forward club, and had been really the only design in the EF Falcon range having a grille. four-speed automated transmission ended up being standard over the Fairmont lineup together with the option of the 4.0-litre SOHC inline six-cylinder or a 5.0-litre OHV V8. The six-cylinder Ghia version received the engine out from the XR6. The difference in energy production are related to the quieter exhaust program fitted to the Ghia rather than the greater moving system of XR.
Show II
The show II was introduced in 1995 adding over 1000 brand new features and removed the XR6 wagon through the number. A new front side suspension ended up being launched considering critique it was too "nervous" whenever managing, another significant improvement had been the standardisation of a passenger airbag. Show II EF Falcons were identifiable by revised hub hats on GLi model, modified human body side scrub pieces from the Futura, and black colored B-pillars on Fairmont Ghia. All EF II Falcons showcase a wide-angle convex traveler side door mirror.
Minimal editions
If the show II EF Falcon was launched two unique versions had been made available. A Classic option pack is supplied on GLi and Futura sedans and wagons from November 1995 to March 1996 and an Olympic Timeless pack ended up being supplied on a single products from might 1996 to August 1996.
Fordâs after that advancement of this EA Falcon ended up being so different, it might virtually feel considered a totally new-model. Externally, the doorways had been the actual only real section held more than. The EFâs styling is gentler and rounder and also this made the automobile come smaller compared to it really is. GLi and Futura brands no further had a grille involving the head lights â just the blue oval badge. However, Fairmont and Fairmont Ghia showcased a little different headlights, a fake grille and also the Fairlane/LTD bonnet. The XR designs kept their particular trademark quad-headlight design. Every model have system coloured door manages, while alloy rims and a Tickford body system are optional.
Within rear, all sedans have semi-circle shaped end lighting with obvious signs. Fairmont versions showcased a chrome âappliquéâ over the number plate. The trunk end of this Falcon wagon is transported more than from the ED.
a new inside triggered a light, airy sensation. Cup holders were standard on every design and for the first-time, the Falconâs embarrassing umbrella handbrake became background, changed by a regular floor-mounted build. The first cars have gas filler and boot launch buttons that have been often unintentionally pushed whenever inserting the ignition secret. These buttons had been recessed a few days later on.
Ford compensated a lot of awareness of safety, more evident because of the standard driverâs airbag on all products, a primary for an Australian car. Anti-submarining pans had been installed to stop forward guests from sliding away beneath the seat belt, plus the body ended up being reinforced for additional rollover strength and forward impact defense. Ford developed the Smart club, a bull club specially designed to make use of the driverâs airbag. This innovation had been a global first.
Falconâs big six now have a greater management computers â the EEC V. This worked along with computers Torque controls, which significantly boosted power and torque to 157kW at 4900rpm and 357Nm at 3000rpm. New internals were included and a dual consumption system and hydraulic system supports. A few of these adjustment resulted in a drop in gas intake and further sophistication.
There have been various problems with the EFâs managing. The carâs tail is twitchy and stressed so when driven into a corner, a corner end wouldnât follow with similar accuracy.
This trait was unsettling and it also undermined motorist confidence, though the difficulties wasnât as bad if the EF is driven within their restrictions. Not all EF Falcons had been suffering toward same extent.
October 1995 spotted the EF Series II facelift. The top news had been the latest traveler airbag. It absolutely was a unique design as it shielded not only the leading traveler, and the center passenger. The traveler airbag is a $510 choice, standard on Fairmont Ghia. The Fairmont Ghia gained more from this upgrade, and it had been now aimed at the executive who loves to push. It featured the XR6 engine, decreased suspension and uprated front springs, leather trim and additional chrome â in-and-out.
All of those other number showcased a retuned suspension system, various front seat padding to lessen the trip height and 25mm extra rearward seat motion. Wind and roadway sound are separated from the cabin using neoprene rubber-based blockers. The XR6 truck was dropped.