Download Toyota Hilux workshop manuals
The Toyota Hilux are a few lightweight trucks produced and sold by the Japanese maker Toyota.
Since 2014, the Toyota Hilux can be acquired around the globe, except Japan, usa, Canada, North Korea, and Southern Korea.
Selecting a dual transfer case setup
Toyota 1KZ-TE engine factory workshop and repair manual download
on PDF can be viewed using free PDF reader like adobe or foxit or nitro . It is compressed as a zip file which you can extract with 7zipFile size 35 Mb Searchable PDF document with bookmarks.TOYOTA 1KZ-TE Diesel Engine Repair ManualThis manual is the complete repair manual for the 1KZ-TE engine.456 Pages of detailed Information with Images Diagrams in PDF formatThis is an engine mechanical supplement manual covering the 1KZ-T and 1KZ-TE turbo-diesel enginesCovers 4 Runner and some imported Surf models also the KZN165 series Toyota Prado HiluxThe manual covers only the engine including general maintenance and repairs problem diagnosis and rebuilding.(NOTE: It does not cover any of the ancillary systems such as fuel system transmission etc.)Chapters Index: General Description General Maintenance Repair Drive belts Intake and exhaust manifolds Turbocharger intercooler Rocker cover seal Timing belt cover and pulleys Crankshaft balancer Cylinder head Flywheel/Drive plate Engine rebuild repair Engine assembly Oil pan Gasket Vacuum pump injector pump gear timing gears front oil seal Oil pump Balance
Toyota 5L-E engine factory workshop and repair manual
Toyota 5L-E engine factory workshop and repair manual on PDF can be viewed using PDF reader like adobe or foxit or nitro . It is compressed as a zip file which you can extract with 7zip File size 12 MbCovers 5L BELT INSTALL 5L COMPONANTS 5L CRANK ANGLE SENSOR 5L DRIVE BELT COMPONANTS 5L ECD SYSTEM DIAGRAM 5L ENGINE COMPONANTS 5L ENGINE REMOVAL 5L ENGINE UNIT COMPONANTS 5L FRONT OIL SEAL INSTALL 5L FRONT OIL SEAL REMOVAL 5L FRONT SEAL COMPONANTS 5L HEAD COMPONANTS 5L HEAD INSTALL 5L HEAD REMOVAL 5L INJECTIOR NOZZLE COMPONANTS 5L INJECTOR PUMP COMPONANTS 5L REAR OIL SEAL COMPONANTS 5L SERVICE SPECS 5L TORQUE SPECS 5L VENTURI COMPONANTS 5L-E ENGINE SUP. RM817E CAM INSTALL CAM REMOVAL ECD SYSTEM ENGINE TIMING BELT COMPONANTS ENGINE UNIT DIASSEMBLY ENGINE UNIT REASSEMBLY PRESSURE SENSOR RAR OIL SEAL INSTALL REAR OIL SEAL REMOVAL TIMING BELT INSTALL TIMING BELT REMOVAL VALVE CLEARANCE ADJUSTMENTSearchable document with bookmarks. About the 5L-E engine The 5L-E is a 3.0 L (2 986 cc) EFI version of the 5L engine. It is the latest member of the L family. It has
Toyota 4Y engine factory workshop and repair manual download
Toyota 4Y engine factory workshop and repair manual on PDF can be viewed using free PDF reader like adobe or foxit or nitro . File size 17 Mb PDF document Chapters Index:GENERAL ENGINE TUNE-UP ENGINE OVERHAUL FUEL SYSTEM PCV SYSTEM COOLING SYSTEM LUBRICATION SYSTEM STARTING SYSTEM CHARGING SYSTEM SST LIST SERVICE STANDARDSAbout the 4Y engine OHV eight-valveCapacity: 2237 cc1987.09 - 1995.12 Toyota Crown (YS132 overseas specifications)Toyota Van (Town Ace overseas specification Tarago in Australia)Hiace third generation (overseas specification)1979-1988 Toyota Stout (YK110)Daihatsu Delta1993-1995 Daihatsu Rocky F95Toyota Industries forkliftsToyota 4Runner (Australia)Volkswagen Taro1985-1993 Toyota Hilux (South Africa)Toyota 4Y engine factory workshop and repair manual Download
Toyota 3RZ-F and 3RZ-FE engine factory workshop and repair manual download
Toyota 3RZ-F and 3RZ-FE engine factory workshop and repair manual downloadon PDF can be viewed using free PDF reader like adobe or foxit or nitro . It is compressed as a zip file which you can extract with 7zip File size 31 Mb Searchable PDF document with bookmarks. TRZJ90 RZJ95 Toyota Hilux Toyota Tacoma Toyota 4Runner Toyota T100 Toyota Granvia Toyota HiAce Toyota Land Cruiser Toyota Land Cruiser Prado Toyota Touring HiaceContents: Introduction Engine Mechanical Cooling System Lubrication System Fuel System Efi System Ignition System Starting System Charging System Diagnostics Emission ControlFuel InjectionToyota 3RZ-F and 3RZ-FE factory workshop and repair online digital download
Toyota 1RZ 1RZ-E 2RZ 2RZ-E engine factory workshop and repair manual
Toyota 1RZ 1RZ-E 2RZ 2RZ-E engine factory workshop and repair manual downloadon PDF can be viewed using free PDF reader like adobe or foxit or nitro . It is compressed as a zip file which you can extract with 7zip File size 21 Mb Searchable PDF document with bookmarks. Introduction Engine Mechanical EFI system Fuel System Cooling System Lubrication System Ignition System Starting System Charging System Service Specifications Torgue settings SST and SSM Engine Diagonostics Emission Control Electronic Fuel InjectionCooling The 1RZ is a 2.0 L (1 998 cc) version built from 1989. Bore is 86 mm and stroke is 86 mm. The 1RZ-E is the fuel-injected version of the 1RZ. With a 9.0 to 1 compression ratio output is 101-108 hp
Toyota Hilux 2001-2006 4WD and 2WD Workshop Manual Digital Download
Toyota Hilux 2001-2006 4WD and 2WD Digital Download factory workshop and repair manual on PDF can be viewed using free PDF reader like adobe or foxit or nitro . File size is 40 Mb searchable with some PDF documents with bookmarks. Lubrication Fuel Cooling Engine Electrical Emission Control Clutch Manual Auto Transmission Front Rear Axle Front Rear Suspension Brakes Steering Body Chassis Electrical Heater Air-condFull Wiring ManualCovers the following engine models; 2RZ-FE 3RZ-FE 5VZ-FE 1GR-FE 2TR-FE Toyota Hilux 2001-2006 4WD and 2WD Digital Download factory workshop and repair manual
Toyota 2L-3L-5L engine factory workshop and repair manual
Toyota 2L 3L 5L engine factory workshop and repair manual downloadon PDF can be viewed using free PDF reader like adobe or foxit or nitro . It is compressed as a zip file which you can extract with 7zip File size 21 Mb Searchable PDF document with bookmarks. IntroductionEngineStartingChargingPreparationService SpecificationsDiagnosticsEngine MechanicalEmission ControlEngine FuelCoolingLubricationElectronic ControlThe 2L is a 2.4 L (2 446 cc) 4-cylinder diesel engine. Bore is 92 mm and stroke is 92 mm with a compression ratios of around 22.3:1 and redline of 4800 rpm. Outputs range from 76 to 87 hp (57 to 65 kW) and torque of 15.8-16.8 kg m (155-165 N m).The 3L is a 2.8 L (2779 cc) four-cylinder diesel engine. Bore is 96 mm and stroke is 96 mm with a compression ratio of 22.2 : 1. Output is 91 hp (68 kW) gross at 4000 rpm with 19.2 kg m (188 N m) gross of torque at 2400 rpm.The 5L is a 3.0 L (2986 cc) four-cylinder diesel engine. Bore is 99.5 mm and stroke is 96 mm with a compression ratio of 22.2:1. Output is 97 hp (72 kW) gross at 4000 rpm with 192 N m (142 lbf ft) gross of torque at 2400 rpmMark II/Ch
Toyota Hilux 2005-2013 factory workshop and repair manual download
Toyota Hilux AN10 AN20 2005-2013 factory workshop and repair manual on PDF can be viewed using free PDF reader like adobe or foxit or nitro . It is compressed as a zip file which you can extract with 7zip File size is large at 170 Mb with some PDF documents with bookmarks. Covers the AN10 AN20 Toyota Hilux Petrol/Gasoline engines: 2.0 L 1TR-FE 2.7 L 2TR-FE 4.0 L 1GR-FE V6 Diesel: 2.5 L 2KD-FTV turbodiesel 2.5 L 2KD-FTV intercooled turbodiesel 3.0 L 1KD-FTV intercooled VNT diesel TGN 15-16-26 MODELS GGN 15-25 MODELS KUN 25-36-35-36 MODELS Toyota Hilux AN10 AN20 TGN GGN KUN factory workshop and repair manual Download
Toyota 4Runner 1996-2002 factory workshop and repair manual download
Toyota 4Runner 1996-2002 factory workshop and repair manual downloadon PDF can be viewed using free PDF reader like adobe or foxit or nitro . File size 17Mb Searchable PDF document with bookmarks. Engine 5VZ-FEBrakes Electrical Steering Suspension Transmission Axles Heating Diagnostics Air-Conditioning Transfer System Transmission Propeller Shaft Engine Wiring Diagrams Body Service Specs Air-Conditioning Body Mechanical Cooling Diagnostics Emission Control Lubrication Axles Toyota 4Runner 1996-2002 factory workshop and repair online download
Toyota 22R and 22R-E engine factory workshop and repair manual
Toyota 22R and 22R-E engine factory workshop and repair manual on PDF can be viewed using PDF reader like adobe or foxit or nitro . File size 18 Mb Searchable PDF document with bookmarks. Covers Maintenance Engine Mechanical EFI Fuel System Cooling System Lubrication Syste Ignition System Starting SystemCharging SystemAbout the 22R engine The Toyota R family was a variety of straight-4 gasoline engines. Created for longitudinal use in such cars as the Celica and Hilux and in manufacturing from 1953 through 1995 use faded out as numerous of Toyota s mainstream models relocated to front-wheel drive. OHC versions featured a chain-driven camshaft mitigating the danger of internal damage from interference as in belt-driven engines.The 2-valve SOHC 2.4 L (2 366 cc) 22R was produced from 1981 through 1995.Cylinder bore was 91.9 mm (3.62 in) and stroke was 88.9 mm (3.5
Since 2014, the Toyota Hilux can be acquired around the globe, except Japan, usa, Canada, North Korea, and Southern Korea.
Selecting a dual transfer case setup for the rig is the preferred approach to design a totally capable Rock Crawler. A dual transfer instance adapter was a device that adds a reduced range reduction equipment set-to your vehicle. Its occasionally known as a double Crawler because one dual case adapter doubles how many low range gears in your vehicle. Similarly, two dual case adapters results in a triple Crawler. All Marlin Crawler twin instance models were called Crawl containers. Like the term Rock Crawling, a Crawl package is a Marlin Crawler certain term that has been coined back in 1994.
Toyota HiLux features completed a fantasy run in the planet's most challenging off road competition, attaining a podium finish in 2012 Dakar rally.
The double-cab petrol HiLux clinched third place inside gruelling stamina celebration after fourteen days of competition within the wilds of Argentina, Chile and Peru.
Dakar could be the ultimate stamina test with this seasons's rally covering 8,300km, including 4,200km of special competitive stages through a number of the most challenging surface on the planet.
The Toyota Motorsport HiLux ended up being served by the Imperial Toyota group and piloted by South African Giniel De Villiers and German co-driver Dirk von Zitzewitz.
Toyota HiLux also completed in straight-out 6th and 11th location.
In the T2 production course, Toyota dominated with seven of top eight finishers, like course success for Spaniard Javier Foj in a Toyota LandCruiser.
Toyota Australian Continent government director sales and advertising and marketing Matthew Callachor stated the effect verified the standing of Toyota and HiLux for rugged, dependable vehicles that thrived into the most challenging conditions.
"Just to complete the Dakar are an accomplishment, so to possess three HiLuxes in the top 11 placings try remarkable in a conference renowned for breaking automobiles," Mr Callachor said.
"Success at Dakar shows why Toyota HiLux has actually a well-deserved reputation for being 'unbreakable'," he stated.
Contending inside 33rd Dakar were 465 motorists and bikers with 171 vehicles, 185 motorbikes, 76 trucks and 33 quads.
The whole world's longest and toughest engine competition includes 14 unique stages cover 4,200km of tough landscapes that includes river crossings, slim hill paths, dazzling canyons, dry lake bedrooms and sand dunes.
It offers a high-altitude crossing for the Andes from Argentina into Chile at 4,700 metres above sea level and conditions up to 45 levels Centigrade when you look at the dry and arid Atacama wilderness in Chile.
The competition levels become linked by 4,100km on regular roads.
In May 1972, the 1973 model year Hilux was launched because the RN20. Nicknamed the "ãã±ãã¤ã a Portmanteau of Rocket Hilux", a far more comfortable interior had been specified with outside revisions. A 2.25 m "long sleep" is an alternative for the first time in the united states, although such a version had been readily available around the world since April 1969. This obtained the "RN25" chassis code. The 2.0 liter 18R engine became for sale in belated 1973 in Japan too, albeit just along with a three-speed automated transmission.
The Hilux ended up being drastically redesigned in 1975 to-be bigger sufficient reason for increased standard equipment. In united states this new variation additionally implied the development of the dramatically larger 20R motor together with SR5 upscale trim bundle. A five-speed manual transmission became recommended. In the united states, the Hilux name is fully phased out in support of "Truck" by that year, having become fallen from leaflets and marketing beginning in 1973.
Global markets:
1972â1978: 1.6 L 12R I4, 83 PS
1973â1978: 2.0 L 18R I4, 105 PS
United states areas:
1973â1974: 2.0 L 18R SOHC I4, 81 kW
1975â1978: 2.2 L 20R SOHC I4, 72 kW
The August 1983 redesign introduced the Xtracab stretched taxi choice, with six inches of area behind the chair for in-cab storage. These "1984" brands carried throughout the carbureted 22R engine while design 12 months 1984 additionally spotted the introduction of the fuel inserted 22R-E. Two diesel machines are also offered, the 2L and the turbocharged 2L-T. The diesels had been discontinued into the U.S. after the 1986 design year, this is because higher results objectives from clients additionally the large accessibility to inexpensive gas. The next 12 months spotted the introduction of a turbocharged option, the 22R-TE, maybe because of increasing competitors from Nissan which already offered a V6 truck today. The solid front axle ended up being exchanged for an unbiased front suspension/torsion bar setup when you look at the 4Ã4 model in 1986, and optional automatic differential disconnect for front differential and an electric transfer circumstances is included as well. A V6 motor had been launched in 1988. The Hilux-based 4Runner which made its entry in Australian Continent, united states as well as the uk was according to this generation Hilux; in a few more areas, eg Japan, it had been called the Hilux search.
Toyota launched a generation associated with Hilux generally in most areas in late 1988 however the fourth generation stayed in production until 1997 in South Africa. Toyota says this was due to South African "material guidelines" which managed to make it economical to carry on to make the fourth generation Hilux, instead of to retool the plant the fifth generation.
1983â1987 2,366 cc 22R I4 SOHC 72 kW at 4800 rpm 174 N·m at 2800 rpm
1983â1985 2,188 cc L I4 Diesel 46 kW at 4200 rpm 126 N·m at 2200 rpm SR5 long bed only
1983â1988 2,446 cc 2L I4 Diesel 62 kW at 4200 rpm 165 N·m at 2200 rpm
1986â1988 2,446 cc 2L-T I4 Diesel FI turbo 69 kW at 4000 rpm 216 N·m at 2400 rpm
1983â1988 2,366 cc 22R-E I4 SOHC FI 78 kW at 4800 rpm 185 N·m at 2800 rpm
1985â1986 2,366 cc 22R-TE I4 SOHC FI turbo 101 kW at 4800 rpm 234 N·m at 2800 rpm
1987â 2,958 cc 3VZ-E V6 FI 112 kW at 4800 rpm 244 N·m at 2400 rpm
1983â 1,626 cc 1Y I4
1983â 1,998 cc 3Y I4
Another redesign, in 1988, created a longer-wheelbase choice, 3,099 mm rather than 2,616 mm when it comes to regular wheelbase. Its one-piece cargo-box wall space removed the rust-prone seams that have been found in early in the day brands. The V6 Xtracab SR5 made Motor Trend magazine's vehicle of the season prize that year. The Xtracabs now showcased most room behind the front seats compared to the final generation which permitted recommended jump-seats for rear individuals, an attribute more in accordance with competition of that time.
In 1991, American production started at the NUMMI plant in Fremont, California, however some vehicles offered in the United States during the 91â95 model many years remained stated in Japan.
The Hilux gotten a small facelift in 1991, which was a small barbecue grill modification together with newer Toyota emblem that were recently used.
It was in this generation that Toyota stopped the Hilux in the usa, replacing it because of the latest Tacoma in 1995.
Motors:
1988â1995: 1.8 L 2Y-U I4, 58 kW at 5,000rpm 140 N·m at 3,200rpm
2Y I4, 61 kW at 4,800rpm 140 N·m at 2,800rpm
1989â1997: 2.4 L 22R-E SOHC EFI I4, 84 kW at 4,600 rpm and 192 N·m at 3,400 rpm
1989â1995: 3.0 L 3VZ-E V6, 112 kW at 4,800 rpm
1989â1997: 2.4 L 2L-II diesel I4, 66 kW at 4,200 rpm and 167 N·m at 2,400 rpm
2.8 L 3L diesel I4, 67 kW at 4,000 rpm and 188 N·m at 2,400 rpm
Volkswagen built and promoted all of them in Volkswagen Taro name from February 1989 to March 1997.
Fifth generation
For purchases in Colombia, Ecuador and Venezuela, the Hilux is stated in Colombia from 1994 to 1998 by the SOFASA company. For purchases in Argentina, Brazil, and Uruguay, the Hilux was produced in Argentina from 1997 through 2005. For marketing in Bolivia, Chile, Paraguay and Peru, the Hilux is imported from factories in Japan from 1989 to 1997.
South US markets:
single taxi chassis
single taxi long sleep
xtra taxi
team cab
1RZ-E
The 1RZ-E is the fuel-injected version of the 1RZ. With a 9.0 to at least one compression proportion, result try 101â108 hp at 5,400 rpm with 118â123 lb·ft of torque at 2,800 rpm.
Programs:
1989â2004 Toyota HiAce
1998â2005 Toyota Revo
1998â2001 Toyota Hilux
2000â2004 Toyota Kijang
2RZ
2RZ-FE system in a 1998 Toyota Hilux
The 2RZ are a 2.4 L variation. Bore is 95 mm and swing was 86 mm; a variety of mix of minds and gas shipping methods had been offered.
2RZ-E
That is an SOHC motor with two valves per cylinder. Valve modification is by shim over bucket. Output is 120 PS at 5,200 rpm. Initially produced with a carburetor induction system, it had been later upgraded to Electronic gasoline injections, with all the -E suffix added to the engine designation. Toyota specified unleaded gas with a rating of at least 91 RON in Australia.
Solutions:
1989â2004 Toyota HiAce
2RZ-FE
The 2RZ-FE try a 2.4 L variation. Bore is 95 mm and stroke are 86 mm. Compression proportion is 9.5 to 1. result was 142 hp at 5000 RPM with 160 lb·ft of torque at 4000 RPM. This system cannot showcase stability shafts. It offers four valves per cylinder and DOHC. Valve adjustment is through shim over bucket.
Programs:
1995â2004 Toyota Tacoma 4x2
1998â2004 Toyota Hilux
Machines:
1998â2001 2.0 L 1RZ-E 8 device SOHC I4
1998â1999 3.0 L 5L diesel I4, 72 kW
1995â2004 2.4 L 2RZ-FE 16-valve DOHC I4, 106 kW
1995â2004 2.7 L 3RZ-FE 16-valve DOHC I4, 112 kW
1995â2004 3.4 L 5VZ-FE 24-valve DOHC V6, 142 kW
South Usa
The Hilux is stated in Colombia for sales in Colombia, Venezuela, and Ecuador from 1998 to 2005 by the SOFASA company. In Venezuela and Ecuador, the single-cab 2WD chassis/long bed is called the Stout II). For product sales in Bolivia, Chile, Paraguay, Peru, it absolutely was brought in from Japan from 1998 through 2004. This model was not offered in Argentina or Brazil since the 5th generation Hilux had obtained a redesign and upgrade.
South United states areas:
solitary cab chassis
single taxi longer sleep
Xtracab
crew cab
Thailand
Toyota shifted production from the Hilux Mighty-X on Hilux Tiger in the late 1990s and made they the global export hub. The Thailand-made Hilux Tiger went through listed here variations:
1998â1999: Hilux Tiger using 3.0 L 5L engine
2000â2001: Hilux Tiger with the 3.0 L 5L-E EFI motor
2001: Hilux Tiger with 1KZ motor
Belated 2001 â late 2004: Hilux Tiger SportCruiser with D4D motor
In 2005, Toyota ceased production of the Hilux truck for the Japanese markets. This was the past generation Hilux to-be for sale in Japan.
Sixth generation
After the February 2004 introduction of this 2005 model year Tacoma, the seventh generation Hilux ended up being launched on March 2, 2005 in Buenos Aires, Argentina. Market establish later on began in April 2005. The Tacoma ended up being on the basis of the 4Runner chassis, as the Hilux trips on an revamped form of the ladder framework found on previous versions. The Hilux enhanced in size and became categorized as a mid-size grab. The Tacoma had a new 4.0 L V6 system that produces 176 kW and 361 N·m of torque. Their design had been much like the 4Runner.
Hilux designs marketed in Australian, center Eastern, and Asian markets are made and put together in Thailand, where in actuality the car is called the Hilux Vigo, or simply Vigo. The European and South African markets the Hilux is built in Durban, South Africa. At the time of December 2009, this is the best selling automobile in South Africa. Those sold in south usa are designed in Argentina, as with the prior generation Hilux. However, the engines are made in Japan rather than Argentina. In Asia, the Hilux Vigo system was utilized due to the fact basis for Toyota's IMV regimen which spawned the Innova MPV and Fortuner SUV/PPV.
Internal
In Malaysia, the Hilux is obtainable in 2.5 L aided by the option of single taxi or dual taxi. The dual taxi design possess an automatic transmission variant. They makes use of the same motor as more parts of asia, nonetheless motors found in Malaysia differ in their optimum result of 75 kW at 3600 rpm and maximum torque of 260 N·m at 1600â2400 rpm.
In Singapore, the Hilux is present as just one taxi with all the 2.5 L motor or a double cab because of the 3.0 L motor. Notable fleet subscribers integrate private taxi providers, for whom the two fold taxi design grants additional burden space flexibility, and Singapore police and Pakistan authorities, which uses they as a patrol vehicle.
The Hilux will undoubtedly be built in Guangqi Toyota Automobile in Guangzhou for the Chinese markets. The brands for China is likely to be 4.0 L with all the alternative of single cab or two fold cab. It uses similar system as Australian Continent, nevertheless motors utilized in Asia has been tuned as much as the maximum result of 246 kW at 6500 rpm and optimum torque of 405 N·m at 4000 rpm, and is mated to a 5-speed automated transmission. China could be the only Asian country to obtain the V6 motor.
Two Hilux pickups are registered in recent years of Dakar Rally by the Imperial Toyota employees of South Africa. Driver Giniel de Villiers realized 3rd invest 2012, 2nd place overall in 2013, 4th in 2014, and once again second invest 2015. These but had been heavily altered non-production models built around a custom racing-only tubular framework and utilizing a larger ability Toyota V8 motor.
Motors:
2005 2.0 L gasoline VVT-i DOHC I4
2005 2.5 L diesel D-4D DOHC I4, 76 kW â 107 kW
2005 2.7 L gasoline VVT-i DOHC I4, 119 kW
2005 3.0 L diesel D-4D DOHC I4, Turbodiesel, commonrail 16-valve direct injection, 121 kW. This version is created at Toyota's premises in Zárate, Argentina.
2005 4.0 L gasoline VVT-i DOHC V6, 170 kW â 176 kW
2008 4.0 L Supercharged DOHC V6 225 kW
Seventh generation